Setting Up a New Built-In Grill
For this project, we’re setting up a built-in gas grill in an existing retaining wall block enclosure. If you’re working with a grill cabinet, follow the installation instructions for your cabinet.
Choose the Right Grill and Enclosure
Make sure the grill is a built-in model suitable for the enclosure you plan and that it fits the space. Built-in grills require a non-combustible enclosure with proper ventilation and spacing for the grill. Install grill cabinet liners and vents as necessary for your grill and enclosure. Don’t install a portable grill in an enclosure.
Enclosure ventilation requirements are different for different grills. Check your documentation and make any modifications necessary to adapt the enclosure to the built-in grill.
Plan Your Built-In Grill Project
As you plan, consider these factors:
- Grill Instructions: Read the installation and safety documentation.
- Ventilation: Your grill needs to be in an open, well-ventilated area.
- Distance From Hazards: Make sure there are no flammable materials or sources of flame, sparks etc. within 10 feet of the location.
- A Helper: Built-in grills are heavy, so you need a helper.
- Local Codes: Follow building, electrical and gas codes that apply to the work. Find out if permits and inspections are necessary.
- Assembly: We’re setting up an assembled grill. If you don’t want to put the grill together, see if professional grill assembly is available at checkout.
- Disposal of the Existing Grill: Check with your recycling or collection center to determine how to properly dispose of the old grill.
Gas and Electrical Connections
A built-in gas grill requires natural gas and electrical connections. Your existing grill also has electrical and gas or propane connections and you need licensed professionals for the gas and electrical work. Specific requirements vary by location, but in general, you need a plumber licensed for gas work to:
- Turn off the gas to the existing grill and disconnect the grill from the gas line.
- Make any modifications to the gas line to connect the new grill.
- Connect the new grill to the gas line, turn on the grill and check for leaks.
- Install a propane conversion kit, if necessary.
You also need a licensed electrician to install the new ignitor module. If a natural gas line and power line aren’t already in place, you need these pros to run them to the grill enclosure.
Check your instructions for requirements on connecting fuel and power to your new grill.
Built-In Grill Replacement Steps
Our enclosure is already in place and we’ve got a fully assembled grill, so we’re just dropping in the new grill and getting it ready to cook. Installation and connection vary by grill, enclosure, etc. Follow the instructions for your grill.
Ensure both the gas and power running to the grill enclosure are off before beginning installation.
Step 1: Remove the Existing Grill
Once a plumber disconnects the existing grill, turn off power to the ignitor module and disconnect the grill from the module. Remove any fasteners securing the appliance in the enclosure. Disconnect the grill from the igniter module. Work with your helper to carefully lift the grill from the enclosure and set it out of the way.
This is a good time to double check the measurements of the enclosure, make sure it’s level and to clean it thoroughly so it looks good with your new grill. Allow it to dry completely.
Step 2: Have Gas and Power Set Up
Have a licensed plumber make any necessary changes to the gas line for the grill and prepare the line for the new grill. Have a licensed electrician remove the previous igniter module and install the new one.
Step 3: Place the Built-In Grill in the Enclosure
Now you and your helper can carefully lift the new built-in grill into the enclosure. Make sure the enclosure fully supports the grill and check the grill for level. Adjust as necessary. If you need to install brackets and fasteners, do so now.
Step 4: Install the Grease Tray and Grease Pan
With the grill level and secure, install the grease tray and grease pan. For this grill the grease tray slides directly under the firebox and the pan slides in below the tray. Make sure the pieces are level and fully engaged. The grease pan should be flush with the front of the grill. Make sure you can slide them in and out easily.
Step 5: Install the Firebox Dividers
Our grill comes with several firebox dividers. They let you set up different cooking areas, for example, to create direct and indirect heat zones. Open the grill lid and install the dividers between the burners, according to your instructions
Step 6: Install the Heat Tents
Heat tents protect the burners and help distribute the heat evenly. Position them over the burners and make sure they’re aligned and level.
Step 7: Install the Cooking Grates and Warming Rack
Next, add the cooking and warming surfaces. It’s a good idea to wash the grates and rack before the first use. Dry them thoroughly. Place the grates over the firebox and burners and slide the warming rack into place over the grates.
Step 8: Have the Gas and Power Connected
With the grill in place, have a licensed plumber make the necessary connections between the gas line and the grill and check for leaks. Make sure the breaker to the grill power circuit is turned off. Connect the grill to the igniter module according to the instruction manual. Turn the breaker back on. Follow the instructions for lighting and testing your new built-in grill.
Step 9: Start Cooking
With the grill fully assembled, installed and tested, you’re ready to start cooking and enjoying the benefits of your built-in grill station.
Let Lowe’s Help With Your Outdoor Kitchen
In addition to built-in grills, you can shop Lowes.com for outdoor pizza ovens, refrigerators, sinks and more, along with modular kitchen components to create a professional look for your cooking area. Stop by your local Lowe’s and talk to a Red Vest associate for tips on accessorizing your outdoor kitchen with furniture and garden décor. We’ll help you create the perfect outdoor dining spot for friends and family.