Tools and Materials
Tools
- Utility knife & spare knife blades
Masonry cutting disc
- Hearing protection
- Multi-purpose Carbide grit hole saw
Safety Mask
Speed square
- Straight edge ruler(metal)
- Corded or cordless drill
- Angle grinder
Materials
How to Cut Cement Board
Cut the cement board properly before installing it for the floor tile installation to create a stable and even surface for the tiles. Next, cut a cement backer board using either a utility knife and straightedge, a grinder or a drill with a hole saw.
Different methods to cut cement board
Cement boards
are used for different purposes, so the cutting methods also vary.
Use a Knife and Straightedge
Cement backer boards can be cut with a utility knife and straightedge, which creates a straight cut with minimal dust.
- Place the straightedge on the cement board: Put the straightedge on the cement board along the cut line. Verify that it is straight and secure.
- Make a score on the board: Change the blade in the utility knife. To make a clean score line, apply pressure to the straightedge and move the knife along it.
- Turn the board: Flip the board carefully. Use your hands to support it to prevent harm.
- Make the second cut: Hold the board's smaller side. Turn it 90 degrees, then score again along the line.
Using an Angle Grinder or a Power Saw
Use a powder saw or angle grinder to cut the cement backer board. Make sure they are equipped with a masonry cutting disc. This works faster but produces more dust.
Prepare the Saw for Cutting
To create less dust while cutting, use a blade with a lower RPM saw made from carbide-tipped to cut the cement backer board.
Use safety goggles to protect
your eyes and use gloves to keep your hands safe.
Draw a Line on the Board
Take a straightedge and keep it on the board where you want to cut. Use a pencil to draw a clear line along the edge of the straightedge.
Cut the Backer Board
Place the saw
or grinder on the board at the marked line. Move the saw carefully along the
line for a smooth cut.
Keep hands away from the blade for your safety.
Using a Carbide-grit Hole Saw
Use a drill with a carbide-grit hole saw to create round holes in the cement backer board.
Mark the drilling spot
Choose
where you want the hole. Mark the location on the board with a pencil, making
sure the marks are visible.
Fit the hole saw on the drill
Take the hole saw and attach it firmly to the drill. Run the drill carefully for a few seconds to ensure it is fixed properly. This prevents the hole saw from loosening while you work.
Make the circle cut
Place the pilot bit
on your mark. Start drilling slowly to ensure a clean cut. When the hole starts
forming, reduce the pressure to finish the cut smoothly.
How to install cement board
Once the
cement board is cut, follow these steps to ensure smooth installation of the
cement board.
Plan and Mark the Placement
Place the
cement backer board sheets to avoid lining up joints. Use a chalk line
to mark where to place each sheet.
Spread the Mortar
Apply thin-set mortar with a 1/4-inch notched trowel. Create ridges to help bond the backer board to the subfloor.
Place the Backer Board
Place the cement backer board sheets on the wet mortar. Leave a 1/4-inch gap from the walls and a 1/8-inch gap between the sheets.
Secure it with Screws
Use cement board
screws to fasten the sheets. Space the screws every 6 to 8 inches, 1/2
to 2 inches from the edges.
Fill the Joints with Mortar
Fill the gaps
between sheets with mortar. Use the flat side of a notched trowel and
extend it about 1.5 inches on each side.
Cover it with Fiberglass Tape
Cut
fiberglass seam tape to length and press it into the joint mortar. Ensure it
adheres well and scrape off excess mortar.
Apply the Final Layer of Mortar
With a trowel,
apply a thin layer of mortar over the fiberglass tape and leave it undisturbed
for 24 to 48 hours.
How to Remove Cement Board
Cut the Caulk or Adhesive
Use a utility knife to cut any caulk or adhesive around the edges of the cement board. This helps it release from the surface.
Remove the Screws
Find and take
out all screws with a drill or screwdriver. If the screws are stuck, use a bar to
help lift the board.
Pry Up the Board
Place the pry bar
under one edge of the cement board and carefully lift it. Move around the edges
until the board comes loose.
Dispose of the Board
After you
remove the board, dispose of it safely. Clear away any leftovers or adhesives
from the surface for your next project.