Tools and Materials
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Why You Need to Repair Brick Mortar
Cracks and breaks in brick mortar may start small, but you should deal with them as soon as possible. Minor damage can grow larger and even small cracks or damaged areas can cause problems.
- Bricks can loosen, decreasing the stability of the wall or structure.
- Water can make its way into the surrounding mortar and brickwork, causing both to deteriorate.
- Moisture can enter your home.
- Cracks allow access to insects and other pests.
- Gaps reduce energy efficiency and, in sub-freezing temperatures, can increase the risk of frozen pipes.
The term pointing refers to the mortar joints between bricks. Tuckpointing or repointing is the process of replacing damaged mortar.
Causes of Brick Mortar Damage
Over time, the mortar that holds bricks in place and seals the brickwork can deteriorate and break down. Common causes for the damage include:
- Natural Deterioration: Mortar isn’t as durable and long-lasting as brick. Depending on conditions, it can deteriorate over the course of 20 to 30 years.
- Moisture: If moisture gets into the joints, it can damage the mortar. Cycles of freezing and thawing accelerate the damage.
- Poor Maintenance: If you’re not promptly repairing mortar damage when you find it, the damage can spread.
If more than 1/4 inch of the mortar has deteriorated, if there are cracks in the mortar or if the mortar is breaking away from the brickwork, it’s time for repair.
When to Call a Pro for Mortar Repair
The steps below are tips for dealing with minor mortar damage. Some problems are more extensive or systemic and require a professional, including:
- Poor Installation: Applying mortar with the wrong consistency or applying it incorrectly can keep it from curing correctly and making it vulnerable to damage. This may be a problem throughout the structure, requiring major repair.
- A Settling Foundation: If a home foundation shifts or sinks it can damage both the brick and the mortar. Foundation cracks larger than 1/2 inch — especially if the foundation is bulging — need professional attention. Pay attention to the direction of foundation cracks. Cracks running left to right across the foundation need professional inspection. Those that run in multiple directions can suggest a significant structural problem. Don’t try to repair these yourself.
If you have any doubt about the cause or extent of the damage, contact a pro before beginning any work yourself.
Can You Put New Mortar Over Old Mortar?
If the existing mortar doesn’t predate the 1940s, you can apply new mortar into existing joints. First remove any damaged mortar as outlined below. Applying new mortar without dealing with the damage won’t create a lasting fix. It’ll be vulnerable to moisture and may require more extensive repairs in the future. If your home predates the 1940s you may need a special mortar made of sand and limestone putty.
Steps for Repairing Brick Mortar
Repairing minor damage to mortar or patching brick joints is relatively simple, though it takes some time and patience. Here are some mortar repair tips to consider before you begin the work:
- You need temperatures to remain above 40 and below 90 degrees Fahrenheit until the mortar is fully hardened, so plan accordingly.
- To make cleanup easier, place a drop cloth under the work area.
- Cover plants in the work area as needed.
- Close nearby windows and doors to keep dust out of your house.
General steps are below, but follow the instructions for the materials and tools you use and, if you discover the damage is extensive, stop and contact a pro.
Removing existing mortar will generate dust and debris. Preparing mortar mix will also generate dust. Wear safety glasses, work gloves and a respirator when working with the material.
Step-by-Step Mortar Repair
Frequently Asked Questions About Brick Mortar Repair
Use these quick answers to common mortar repair questions to plan your work.
How Do You Fill In Broken Mortar?
Use a hammer and chisel to remove all broken mortar to a depth 2 to 2-1/2 times the width of the joint. Moisten the surrounding mortar and brick. Apply new mortar to the joint, pressing it fully into the space and eliminating any air gaps. When the mortar has firmed enough to hold a fingerprint, use a finishing tool to create a flat or concave surface to match your existing mortar.
Will Fresh Mortar Stick to Dried Mortar?
As long as you’re following the mixing instructions, have cleared loose material and are applying the new mortar correctly, it should bind with the existing, dried mortar. Refer to the mortar instructions for application details and to see how long the mortar is usable after mixing. Mix only enough to use during that time. If the mortar dries out too much, it won’t bind properly and won’t create a strong joint.
What Is Mortar Filler?
The term mortar filler often refers to flexible acrylic sealant, epoxy or polyurethane foam that you can use to seal some cracks in mortar, concrete or other masonry products. You typically apply this crack filler using a squeeze bottle, a spray or a tube and caulk gun. Products and uses vary. Some fillers may be designed for small cracks (for example, 1/8- to 1/4-inch cracks) or specific materials.
What Is The Difference Between Cement And Mortar?
Mortar holds masonry — bricks, concrete blocks and stones — together. Cement is an ingredient of mortar. After you add water to a mortar mix, the cement hardens as it dries, binding with sand in the mix to give mortar its strength and binding to the masonry. In concrete, cement binds sand and gravel together to create slabs, driveways and foundations.